AI Automation for Beverage & Bottling.

Problem. Speeds live on the HMI, counts in the historian, rejects on a tally sheet at the end of the line. Nobody sees them side by side while the run is still on.

Harmony AI Solution. Direct PLC and sensor connections, Allen-Bradley/Rockwell, Siemens, Omron, Mitsubishi, any brand, via OPC UA or whatever the machine speaks.

Problem. Fill levels, cap torque, and seam checks sampled on paper a few times a shift. A drifting head runs for hours, and the rework is a pallet deep before anyone sees the trend.

Harmony AI Solution. Checks stream live per head. ML anomaly detection flags the drift within minutes and signals the filler upstream, so the fix happens before a pallet of rework exists.

Problem. "Which batches fed that run?" or "Why did line 3 rejects spike last night?" means a walk to the line, three phone calls, and an export from the historian.

Harmony AI Solution. Answered in seconds with the source shown, across the ERP, blend sheets, machine data, and inboxes. Idle floor TVs become live AI line boards.

Problem. Flavor and SKU sequence set by hand every morning. A rush order breaks a light-to-dark run and the line pays for it in washouts.

Harmony AI Solution. AI production scheduling sequences flavors, sizes, and SKUs to minimize washouts and size changes, and re-sequences when orders move. The plan proposes.

Problem. Fill giveaway hides inside shift averages, and syrup loss is reconciled at month end, long after the runs that caused it.

Harmony AI Solution. Giveaway tracked live per head and per run, syrup yield by batch and by line. The head running heavy shows up in an hour, not at month end.

Problem. Downtime lives in a notebook as "misc" and "labeler." The same minor stops eat the shift every day and never make it into a Pareto anyone trusts.

Harmony AI Solution. Causes coded at the machine in seconds, OEE computed live per line. ML clusters the entries and shows the few real drivers behind the lost cases.

Problem. A trace means pulling blend sheets, fill logs, and shipping records by hand, and a mock recall consumes the quality team for days.

Harmony AI Solution. Batch to fill run to pallet to customer, one-up and one-back, in seconds. A mock recall becomes a query with the sources shown.

Problem. Cans, PET, caps, and labels counted on faith. The shortage is discovered when the line stops, and the truck gets expedited at a premium.

Harmony AI Solution. An AI-maintained true-stock layer for cans, preforms, caps, and labels. The shortage is flagged days before the line would stop.

Problem. Changeover time is a guess in the schedule, and the sequence the fastest crew figured out retires with them.

Harmony AI Solution. Washout and size-change time measured live from the machines. ML finds the patterns behind the fastest crews and turns them into the plant standard.

Problem. Quality records live on paper in binders. An audit means a week of pulling, copying, and hoping nothing is missing.

Harmony AI Solution. Pressure, brix, and cap torque logged automatically from the line, time-stamped and tied to the batch. Audit-ready on demand, no binder hunt.

Problem. Retailer deductions pile up in inboxes for weeks, and supervisors rebuild the same daily reports in Excel every morning.

Harmony AI Solution. Full-scope AI agents run the workflows across financial, sales, procurement, and logistics: deductions and AR worked automatically, POs parsed from the inbox, and reports written before the morning meeting.

Scope. Financials, sales, procurement, and logistics automations, in the same platform.