ROI Calculators & Tools
23 free calculators for manufacturing operators, engineers, and plant leaders. Estimate ROI, size downtime, balance a line, check process capability, and more. Every tool runs in your browser, no email required, with the math shown.
Manufacturing ROI Calculator
Annual value of recovered uptime plus saved admin time.
Open tool →AI Automation ROI Calculator
Payback and ROI on automating a manual process.
Open tool →Downtime Cost Calculator
What one hour of unplanned downtime really costs.
Open tool →Preventive Maintenance ROI
Savings from cutting unplanned breakdowns.
Open tool →Cost Per Unit Calculator
Fully-loaded unit cost, margin, and breakeven.
Open tool →Machine Energy Cost Calculator
Annual kWh and electricity cost per machine.
Open tool →OEE Calculator
Availability times Performance times Quality.
Open tool →Takt Time Calculator
The pace of production needed to meet demand.
Open tool →Cycle Time & Throughput
Units per hour and output per shift.
Open tool →Line Balancing Calculator
Station efficiency and balance delay.
Open tool →Production Schedule Builder
Days to complete an order at your run rate.
Open tool →Changeover / SMED Savings
Capacity recovered from faster changeovers.
Open tool →Labor Productivity Calculator
Units per labor hour and labor cost per unit.
Open tool →First Pass Yield & RTY
Rolled throughput yield across process steps.
Open tool →Cpk Process Capability
Cp, Cpk, and estimated defects per million.
Open tool →Cost of Quality Calculator
Prevention, appraisal, and failure costs.
Open tool →Scrap & Rework Cost
Annual scrap and rework spend, and savings.
Open tool →