AI Automation for Corrugated & Boxes.

Problem. Line speed lives on the corrugator HMI, counts live on the folder-gluer display, and waste lives on a clipboard. Nobody sees them side by side.

Harmony AI Solution. Direct PLC connections stream speeds, counts, and waste from the corrugator and every converting line in real time, any brand, via OPC UA or whatever the machine speaks.

Problem. Warp, glue bond, and print defects surface at converting or at the customer. The corrugator ran that board an hour ago, so a full shift of orders can carry the same flaw.

Harmony AI Solution. Every defect captured as the job runs, with grade, flute, machine, and hour attached.

Problem. "Which orders ran that roll lot?" or "What did the corrugator record before the warp spike?" means a walk to the wet end, a call to the office, and an Excel export.

Harmony AI Solution. Answered in seconds with the source shown, across the ERP, run data, job tickets, and inboxes. Idle floor TVs become live AI line boards.

Problem. Jobs sequenced across the corrugator and the converting lines by hand every morning: due dates, trim, setups, and hot orders juggled on an Excel job board.

Harmony AI Solution. AI production scheduling sequences jobs against due dates and trim and proposes the plan. The scheduler stays in charge and approves.

Problem. Trim is set when the order is planned and never revisited. Waste is tallied on paper after the shift, so a bad week is discovered at month end.

Harmony AI Solution. Trim tracked live by order. AI proposes combined runs that cut side trim, and waste shows by machine, grade, and hour while the shift can still act on it.

Problem. A bad roll lot surfaces as warp two days later, and tracing which orders ran it means digging through corrugator logs and job tickets by hand.

Harmony AI Solution. Mill roll to corrugator run to order, one-up and one-back. One question returns every order a roll lot touched, and every roll behind a suspect order.

Problem. Downtime lives in notebooks as "mechanical" or "waiting." The same failure repeats for months because nobody can see it is the same failure.

Harmony AI Solution. Causes coded at the machine in seconds. ML clusters the drivers across machines and shifts, so the biggest repeat offender sits on one screen.

Problem. Estimating quotes from standards nobody has checked in years. The jobs that lose money look identical to the jobs that make it.

Harmony AI Solution. Every job's actual speed, waste, and time fed back to estimating automatically. The next quote starts from what the plant really did, not what the standard says.

Problem. Roll stock counts drift, ink runs out mid-shift, and a missing die is discovered at setup. Cycle counts eat weekends.

Harmony AI Solution. An AI-maintained true-stock layer for roll stock, ink, and dies.

Problem. Dies live on racks, in corners, and in memory. Setup crews walk the plant to find the right die, and a missing die is found missing at the machine.

Harmony AI Solution. Every die and tooling set tracked to a location with its condition and last run. Scanned in and out, so the die is staged before the job arrives.

Problem. CSRs dig through the ERP to answer order status calls, invoicing waits on paperwork, and supervisors rebuild the same morning reports in Excel.

Harmony AI Solution. Full-scope AI agents run the workflows across financial, sales, procurement, and logistics: deductions and AR worked automatically, POs parsed from the inbox, and reports written before the morning meeting.

Scope. Financials, sales, procurement, and logistics automations, in the same platform.